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Empennage kit Wing Kit Fuselage Kit Finishing Power Plant Avionics Paint Interior
Page 10.05 Tailcone
10.01 10.02 10.03 10.04 10.05 10.06 10.07 10.08 10.09 10.10 10.11 10.12 10.13
10.14 10.15 10.16 10.17 10.18 10.19 10.20 10.21 10.22 10.23 10.24 10.25 10.26
Step 1: Deburr and, if necessary, flute the F-1006A, B, C and D Bulkheads, then cleco them together as shown in Figure 1.

Final-Drill the holes common to only the F-1006A,C and D Frames using a #30 drill. Do not drill any holes common to the F-1006B Frame at this time.

10/21/07
Step 2: Using the dimensions given in Figure 2, cut the twelve F-1047A through F-1047G Fuselage Stiffeners from the lengths of J-channel provided in the kit. There are six and eight foot lengths of J-channel, be careful not to cut the shorter stiffeners from the eight t foot J-channels. mark each part with the part number.

11/04/07

Note: I cut C, D, and E first.
Step 3: Trim the ends of all F-1047 Stiffeners at a 45° angle as shown in Figure 2. Deburr the edges.

11/04/07

Note: I used a 3/4 Plywood template cut at 45° to keep these all the same.

Step 4: Remove the vinyl from the side of the F-1007 Fuselage Stiffeners which will rest against the skins as shown in Figure 3.

(Leave the vinyl on the other side; it will make it easier to slide the stiffeners through the bulkheads and frames later.)

Draw a rivet hole centerline along the entire length of each stiffener 5/16" from the edge as shown in Figure 3.

Mark all stiffeners 3/16" from both ends as shown in Figure 3. (By marking both ends they can be used on either side of the tailcone until drilled.)

11/04/07
VERTICAL STAB RUDDER HORIZONTAL STAB  ELEVATOR TAILCONE EMP ATTACH  EMP FAIRINGS  BUILDERS LOG

Note: This is my builders log and is not Intended to replace Vans Construction drawings

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