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Page 10.04 Tailcone
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Step 1: Make the F-1010A Horizontal Stabilizer Attachment Angle from the length of AA6- .125 X 1 X 1 angle supplied in the kit and the dimensions in Figure 1.

10/21/07

 

Note: Deburr and clear away chips at all appropriate stages

 

Step 2: Deburr the F-1010 Bulkhead, then position the F-1010A Horizontal Stabilizer Attachment angle on the front side of it as shown in Figure 2. Center the angle between the side flanges of the bulkhead, place the top flange of the angle 1/8" above the top edge of the bulkhead as shown in the blowup, then clamp the angle to the bulkhead.

Match-Drill the seven holes of the bulkhead into the angle with a #30 drill. install clecos as you go.

10/21/07

Step 3: Deburr and flute (if necessary) the F-1008-L & -R Frames, then cleco them and the F-1085 Rudder Cable Bracket together as shown in Figure 3. Note that the left frame in positioned in front of the right.

Final-Drill the common holes of the three parts using a #30 drill.

10/21/07

 

Step 4: Deburr and flute the F-1007-L & -R Frames, then cleco them together as shown in Figure 4. Again, the left frame is positioned in front of the right.

Final-Drill the common holes using a #30 drill.

 

Step 5: Final-Drill the two 3/16" holes, indicated in Figure 4 to 5/8" using a Unibit step drill.

10/21/07

 
VERTICAL STAB RUDDER HORIZONTAL STAB  ELEVATOR TAILCONE EMP ATTACH  EMP FAIRINGS  BUILDERS LOG

Note: This is my builders log and is not Intended to replace Vans Construction drawings

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