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Page  06.04  Vertical Stabilizer
06.00 06.01 06.02 06.03 06.04 06.05 06.06            
Step 1: Cleco the VS-1015 Front Spar Doubler to the aft side of the VS-1002 Front spar as shown in figure 1. Final-Drill the holes of the doubler and spar using a #30 drill.

Remove the front spar doubler and deburr the holes.

06/01/08

Step 2: Deburr all the holes in the flanges and web of the front spar.

Dimple the four bottom holes in the front spar (see figure) and machine countersink (section 5E) the corresponding holes in the front spar doubler. Dimple the flange holes of the front spar for the skin.

06/01/08

Step 3: Separate The R-1007 Rudder Stop parts, shown in Figure 2, into individual components; the R-1007A Striker Plates and the R-1007B Rudder Stops. File off any remaining stubs and deburr the edges. The striker plates will be used in the rudder assembly and can be set aside for now.

06/01/08

Step 4: Cleco the R-1007B Rudder Stops to the upper of the two VS-1010 Bottom Hinge Brackets as shown in Figure 3. Be careful to cleco the rudder stops as shown, the hole pattern will allow them to be clecoed in reverse.

Final-Drill the holes with A #30 drill, mark and remove the rudder stops, then deburr the holes.

06/01/08

Step 5: Double check that all parts are properly deburred and prime the parts, if desired, in preparation for riveting. If you plan on painting the VS-1010, VS-1011, and VS-1012 Rudder Hinge Brackets when the completed airplane is painted, you should first scuff the powder coat with sand paper or some other type of abrasive pad.

06/22/08

Step 6: Rivet (section 5D) the R-1007B Rudder stops to the VS-1010 Rudder Hinge Bracket of Step 4 using the rivets called out in Figure 3.

06/29/08

Step 7: Reassemble the rear spar assembly as shown on page 06.02, Figure 2. Make sure the countersunk holes at the bottom of the SV-1008 Rear Spar Doubler are facing forward.

Rivet (Section 5D) the parts shown in Figure 4 using the rivets called out. Leave open the holes for the VS-1007 Middle Inspar Rib and the two top holes of the upper VS-1010 Bottom Rudder Hinge Bracket (these holes are final-drilled #12 when the vertical stabilizer is fitted to the tailcone).

06/29/08

VERTICAL STAB RUDDER HORIZONTAL STAB  ELEVATOR TAILCONE EMP ATTACH  EMP FAIRINGS  BUILDERS LOG

Note: This is my builders log and is not Intended to replace Vans Construction drawings

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